New to me 1995. MZ Country 500

Vehicles equipped with the 500 cc Rotax engine

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New to me 1995. MZ Country 500

Postby Little General » Thu Dec 10, 2020 11:18 am

Sunday I will pick up a MZ 500 Country I bought. It has been sitting since 2015 in a building with about 50 Can AMS. Thr bike looks complete and has compression when kick start is pressed. I will post picks. The owner used to own a Can Am dealership and collects any Rotax engine he can. He needed to thin the herd. He claims all it needs is full service, tires etc. I found a service manual online in German but one in English would be great if anyone has access to one. I’m sure I will be picking you guys brains on this project. I’m located in NC in USA.
Last edited by Little General on Fri Dec 18, 2020 5:55 pm, edited 1 time in total.
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Re: New to me 1995. MZ Country 500eeded

Postby breakwellmz » Fri Dec 11, 2020 4:12 am

The rarest of all the Rotax engined MZs i would say.
The engines are easy to work on (I had a Saxon 500R) but if its been sitting a long time make sure you fit a new cam belt, again a very easy job to do.
Last edited by breakwellmz on Fri Dec 11, 2020 6:15 am, edited 1 time in total.
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Re: New to me 1995. MZ Country 500eeded

Postby Puffs » Fri Dec 11, 2020 5:19 am

Lucky man! I wouldn't mind finding one of those...
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Re: New to me 1995. MZ Country 500eeded

Postby Little General » Fri Dec 11, 2020 10:13 pm

Is the a typical belt that can be bought at auto parts store or specialized ? Where can I get one?
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Re: New to me 1995. MZ Country 500eeded

Postby DAVID THOMPSON » Sat Dec 12, 2020 12:19 am

322L075-Polyurethane-Kevlar-Timing-Belt
polybelt.com/322L075-Polyurethane-Kevlar-cord-Timing-Belt-86-Tooth-B322L075FPK.htm
the web site seems to like to change the belt address on the site almostevery time i go looking for it its been moved on the site

https://shop.polybelt.com/322L075-Polyu ... 075FPK.htm

dave
Dave 2002 MZ RT125+1995 Saxon Tour(500cc)
1997 MZ 660 Traveller+6/13/09 WV USA
"IN the end times the IDIOTS will be in charge
of everything"
"I like the road less traveled if it's PAVED!"
wd8cyv at yahoo dot com
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Re: New to me 1995. MZ Country 500eeded

Postby Little General » Sat Dec 12, 2020 12:06 pm

Does the bike need a battery to start with the kick starter? I read the military MT500 has a separate electrical system for the lights and battery.
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Re: New to me 1995. MZ Country 500eeded

Postby DAVID THOMPSON » Sat Dec 12, 2020 4:57 pm

the kick starter is a good way to break your leg
use the compression release spin motor up and release

when shutting off use compression release then turn off key

so motor does not run backwards against starter sprage

mt 500 cam mt500 cam for better kicking

army bikes need to start so you can make an escape(see force motorcycles uk ?)
Dave 2002 MZ RT125+1995 Saxon Tour(500cc)
1997 MZ 660 Traveller+6/13/09 WV USA
"IN the end times the IDIOTS will be in charge
of everything"
"I like the road less traveled if it's PAVED!"
wd8cyv at yahoo dot com
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Re: New to me 1995. MZ Country 500eeded

Postby Puffs » Sun Dec 13, 2020 5:04 am

Following a biased and flawed moderator choice (someone posting aggressive personal attacks is rewarded, while my technical posts are removed - behind my back & without any justification!), I have withdrawn from this forum.
Last edited by Puffs on Wed Apr 05, 2023 4:05 am, edited 2 times in total.
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Re: New to me 1995. MZ Country 500eeded

Postby DAVID THOMPSON » Sun Dec 13, 2020 12:03 pm

try this link the one above does not always work
connect and look down the page
brand name on left then explore page

http://www.miraculis.de/aw/download/load.html

below is link to translate the text with copy and paste

https://www.google.com/search?client=fi ... ranslation
Dave 2002 MZ RT125+1995 Saxon Tour(500cc)
1997 MZ 660 Traveller+6/13/09 WV USA
"IN the end times the IDIOTS will be in charge
of everything"
"I like the road less traveled if it's PAVED!"
wd8cyv at yahoo dot com
User avatar
DAVID THOMPSON
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Location: Parkersburg, West Virginia USA .questions answered MZ 95 up, BMW 1953 to 1979 and ham radio WD8CYV

Re: New to me 1995. MZ Country 500eeded

Postby Puffs » Mon Dec 14, 2020 5:26 am

Following a biased and flawed moderator choice (someone posting aggressive personal attacks is rewarded, while my technical posts are removed - behind my back & without any justification!), I have withdrawn from this forum.
Last edited by Puffs on Wed Apr 05, 2023 4:06 am, edited 1 time in total.
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Re: New to me 1995. MZ Country 500eeded

Postby Little General » Mon Dec 14, 2020 12:35 pm

I got a new timing belt in the deal and when I changed it out, the old belt was at least one if not two cogs off when lining up the timing marks through the bolt centers. I don’t have a proper spark plug wrench so I can’t pull the plug today. I am picking up a new battery today. The tank was drained and so was the carb. I dropped the bowl and it was extremely clean. The old belt was loose and maybe it jumped a cog and started running bad and the guy sold it. I usually buy someone else’s headaches. Maybe I get lucky this time. Where can I find a tool kit and service manuals?
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Re: New to me 1995. MZ Country 500eeded

Postby DAVID THOMPSON » Mon Dec 14, 2020 5:53 pm

i built my tool kit out of odds and ends from a local flea market
the stock plug is d8ea

read this link

viewtopic.php?f=26&t=827&hilit=plug+plug
Dave 2002 MZ RT125+1995 Saxon Tour(500cc)
1997 MZ 660 Traveller+6/13/09 WV USA
"IN the end times the IDIOTS will be in charge
of everything"
"I like the road less traveled if it's PAVED!"
wd8cyv at yahoo dot com
User avatar
DAVID THOMPSON
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Posts: 5161
Joined: Sun Nov 23, 2003 11:01 am
Location: Parkersburg, West Virginia USA .questions answered MZ 95 up, BMW 1953 to 1979 and ham radio WD8CYV

Re: New to me 1995. MZ Country 500eeded

Postby Puffs » Tue Dec 15, 2020 5:22 am

Following a biased and flawed moderator choice (someone posting aggressive personal attacks is rewarded, while my technical posts are removed - behind my back & without any justification!), I have withdrawn from this forum.
Last edited by Puffs on Wed Apr 05, 2023 4:06 am, edited 1 time in total.
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Re: New to me 1995. MZ Country 500

Postby Little General » Fri Dec 18, 2020 6:16 pm

Today I got the pain in the ass oil change done yesterday and finally got to ride the bike today. It doesn't have a bunch of pep but accelerates like an electric motor. Just seems to wind out. After sitting for at least 5 years and hasn't been tagged since 2006, it runs pretty good. It start and idles just fine , I put in a new battery, changed the oil , air filter , lubed the cables, greased the chain which looked new as well as the front sprocket, checked the ground wires,loose, and filled it up with non ethanol gas. This bike rides as well as or better than my BMW gs. the low cog make u turns a breeze. I guess I need to change the tires , they look new but are at least 10 years old. I was thinking about these tires , https://www.chapmoto.com/bridgestone-ba ... 330-011458 , hoping they won't rub the chain protector. Here are a few pics of the bike. Later this winter , I plan to install new tires and clean up the hubs and rims and remove the exhaust and paint it too.
MZ 111.jpg
MZ222.jpg
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Re: New to me 1995. MZ Country 500

Postby DAVID THOMPSON » Fri Dec 18, 2020 7:31 pm

what is the rear rim diameter my Saxon tour is 16

here is parts page for rear
Attachments
a mz tires 500 rotax.pdf
(424.83 KiB) Downloaded 597 times
Dave 2002 MZ RT125+1995 Saxon Tour(500cc)
1997 MZ 660 Traveller+6/13/09 WV USA
"IN the end times the IDIOTS will be in charge
of everything"
"I like the road less traveled if it's PAVED!"
wd8cyv at yahoo dot com
User avatar
DAVID THOMPSON
Moderator
 
Posts: 5161
Joined: Sun Nov 23, 2003 11:01 am
Location: Parkersburg, West Virginia USA .questions answered MZ 95 up, BMW 1953 to 1979 and ham radio WD8CYV

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