How does one adjust the clutch cable at the case? I think this is the
coarse adjustment point. Any tips?
Thanks, Ryan
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clutch cable question..rotax motor
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clutch cable question..rotax motor
by 95SaxonTour » Mon May 31, 2010 12:08 am
- 95SaxonTour
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- Joined: Thu Jul 30, 2009 8:32 pm
Re: clutch cable question..rotax motor
by djsbriscoe » Mon May 31, 2010 4:24 am
Last edited by djsbriscoe on Mon May 31, 2010 11:57 am, edited 1 time in total.
Bikes:2006 RT125 (sold Jan 2013),2001 Skorpion Traveller (sadly sold) Current bike Honda NC750X DCT (2014)
Past owner of original ETZ125,ETZ251,Kanuni ETZ251 models
Location:London UK
Electronics tech by trade.
Past owner of original ETZ125,ETZ251,Kanuni ETZ251 models
Location:London UK
Electronics tech by trade.
- djsbriscoe
- Posts: 341
- Joined: Sun Aug 21, 2005 12:55 pm
- Location: London,UK
Re: clutch cable question..rotax motor
by DAVID THOMPSON » Mon May 31, 2010 8:53 am
picture 1 remove plastic plug with coin or flat washer
picture 2 my hand made tool an old wrench with a socket pressed into it
picture 3 use flat blade screw driver and wrench to adjust clutch cable
wrench was made by forcing a socket of correct size into an old spanner wrench
with an arbor press
other plug hole is used to hook up cable end when you change cable
cable hooks in a slot lay down on floor and look up in hole with a flash light
adjust the slack adjuster up top so you have some adjustment room plus or minus
then do the bottom
warning do not cross thread the plastic plugs when replacing
and do put a couple on your order from rotax as spares and carry them on a road trip
hope this helps dave
left click to enlarge pictures
ps this bike is bad about ripping the ends off the cable at the top end
due to bending at the top ..the brass feral being the wrong size on some cables and binds in the pivot hole
picture 2 my hand made tool an old wrench with a socket pressed into it
picture 3 use flat blade screw driver and wrench to adjust clutch cable
wrench was made by forcing a socket of correct size into an old spanner wrench
with an arbor press
other plug hole is used to hook up cable end when you change cable
cable hooks in a slot lay down on floor and look up in hole with a flash light
adjust the slack adjuster up top so you have some adjustment room plus or minus
then do the bottom
warning do not cross thread the plastic plugs when replacing
and do put a couple on your order from rotax as spares and carry them on a road trip
hope this helps dave
left click to enlarge pictures
ps this bike is bad about ripping the ends off the cable at the top end
due to bending at the top ..the brass feral being the wrong size on some cables and binds in the pivot hole
- Attachments
-
- remove plastic plug with coin or flat washer
-
- my hand made tool an old wrench
with a socket pressed into it
-
- use flat blade screw driver and wrench to adjust clutch cable
other plug hole is used to hook up cable end when you change cable
Last edited by DAVID THOMPSON on Mon May 31, 2010 1:13 pm, edited 1 time in total.
Reason: so it reads better
Reason: so it reads better
Dave 2002 MZ RT125+1995 Saxon Tour(500cc)
1997 MZ 660 Traveller+6/13/09 WV USA
"IN the end times the IDIOTS will be in charge
of everything"
"I like the road less traveled if it's PAVED!"
wd8cyv at yahoo dot com
1997 MZ 660 Traveller+6/13/09 WV USA
"IN the end times the IDIOTS will be in charge
of everything"
"I like the road less traveled if it's PAVED!"
wd8cyv at yahoo dot com
-
DAVID THOMPSON - Moderator
- Posts: 5161
- Joined: Sun Nov 23, 2003 11:01 am
- Location: Parkersburg, West Virginia USA .questions answered MZ 95 up, BMW 1953 to 1979 and ham radio WD8CYV
Re: clutch cable question..rotax motor
by DAVID THOMPSON » Mon May 31, 2010 10:57 am
bump added info to last post above
dave
plus here a pdf file for down load of same with pictures
makes it easy to print
rotaxclutch
dave
plus here a pdf file for down load of same with pictures
makes it easy to print
rotaxclutch
- Attachments
-
rotax clutch cable adj.pdf- (345.39 KiB) Downloaded 372 times
Dave 2002 MZ RT125+1995 Saxon Tour(500cc)
1997 MZ 660 Traveller+6/13/09 WV USA
"IN the end times the IDIOTS will be in charge
of everything"
"I like the road less traveled if it's PAVED!"
wd8cyv at yahoo dot com
1997 MZ 660 Traveller+6/13/09 WV USA
"IN the end times the IDIOTS will be in charge
of everything"
"I like the road less traveled if it's PAVED!"
wd8cyv at yahoo dot com
-
DAVID THOMPSON - Moderator
- Posts: 5161
- Joined: Sun Nov 23, 2003 11:01 am
- Location: Parkersburg, West Virginia USA .questions answered MZ 95 up, BMW 1953 to 1979 and ham radio WD8CYV
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