by stephendacosta » Sat Jun 14, 2014 4:22 pm
Most 7/8" bars will fit. However, it is necessary to compare the total length, so as to not go beyond the cable/wire length. If you have access to a band saw, the bars can be trimmed to fit. From 2001 and newer, the switch assembly has a protrusion to prevent rotation. This protrusion fits into a hole in the bottom of the bar; new bars must be drilled. The rotation comes when applying the choke(rotational application chokes are integral with the light switch assy.) The SX dirt-only models with no lights have a choke on the clutch lever bracket.
Have you thought of straightening your bent bar? This can be accomplished with a pipe that fits over the bar end when the throttle is removed(for that side) or the grip is removed(for the clutch side). If you do not have someone to hold the motorcycle, it must be secured to a pole, or some other object that will be able to resist the power applied to the bar. It is really quite easy with the stock bar; there is not much tempering of the steel.---Steve
Stephen DaCosta
1995 Skorpion Sport; ten-MZ 125's;2009 BMW G650GS;1981 GS450 Suzuki Roadracer